EnCore Composite Structures

EnCore Composite Structures is located in a 110,000 sq. ft. facility in Brea, CA.  The company has become a leading designer and manufacturer of highly engineered components that utilize composite and other lightweight materials for commercial and military applications. Composite Structures joined The EnCore Group in 2011 when it was acquired. 

This facility offers a wide range of composite solutions including hand lay-up, filament winding, and compression molding.  Whether EnCore is designing products to system level requirements and source control specification, or manufacturing directly from customer defined engineering, our engineering team approaches every job with a DFMA (design for manufacture and assembly) and DTC (design to cost) mentality to ensure that the end product is manufactured in the most economical and efficient manner.  The Composite Structures Engineering Team consists of highly skilled mechanical, aerospace, chemical and polymer science, and industrial engineers, who have extensive experience with the design and processing of complex composite structures.  


EnCore Composite Structures Programs

Boeing 737

& 737 MAX

 

Service Access Doors

Inlet Ducts

Anti-Icing Ducts

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787 Dreamliner

 

Engine Aft Pylon

Fairings

Horizontal Stab Clips

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A320

 

APU Cobra Ducts

APU Plenums

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A350

 

AGS Plenums

Inlet Ducts

Boeing V-22 Osprey

 

 

Side Panels

Nacelles

Honeywell TFE 731-50 & 60

 

By-Pass Ducts

Bell 429 Helicopter

 

Drive Shafts

H1 Helicopter

 

Turned Exhaust


Technology

EnCore Composite Structures has a versatile collection of cutting-edge technology capabilities with 3-Axis and 5-Axis Machines, Non-Destructive Inspection (NDI), Autoclaves, Clean Rooms, CMS Poseidons, Faro Arms, Filament Winding, Lay Up Room, Ply Cutting, and more.


EnCore Composite Structures Customers

Boeing

Airbus

B/E Aerospace

Bell Helicopter

BAE Systems

Rolls-Royce

Pankl Racing Systems

Spirit Aerosystems